Integrated processing machine (Model: 171020816)

Integrated processing machine is a type of automated machine used in the mechanical manufacturing industry, particularly for mass production applications. Integrating machining equipment into a production line is an effective solution for reducing processing time compared with traditional machining methods. The integrated automated machining machine offers the advantage of processing products in large batches with high productivity, reaching approximately 2000 - 25000 products per shift. So, how does an integrated machining machine support and improve a company's production line? Let’s explore the key features and benefits of this type of machine with CNC VINA in the article below!

Technical specifications of integrated automatic processing machine Model 171020816

Machining programs and cutting modes are pre-installed in the machine and can be easily changed. The machine can change settings flexibly according to each product model previously provided by the customer.

The structure and operating principles of the integrated processing machine are designed and manufactured by CNCVina

The machine includes 6 main clusters:

1. Lower frame assembly, base body and machine structural frame
2. Moving assembly (conveyor assembly)
3. The main shaft assembly includes 4 heads with facing, tapping, and slotting functions. Move by guide rail sliding table. Automatic operation through servo and inverter control system.
4. Positioning assembly, locating and clamping parts
5. Coolant tank assembly
6. Hydraulic tank

Parts are fed onto the conveyor belt simultaneously and moved into the machining space of the 4 heads. At the processing position, the part is positioned and clamped tightly using the JIG mechanism, precise clamping. At the same time, the machine will perform operations at the same time such as welding both sides of the large and small ends of the part. Tap holes and grooves. The finished product is then sent out, ending the cycle time.

Details before and after machining with automatic integrated machining machines

Outstanding features of integrated processing machines

• Mass processing with high productivity
• Processed products have high dimensional stability
• The machine is built according to standard modules to help the machine have a long life and be easy to replace
• Automate transportation between stages in the processing process
• Chips are blown clean and taken out using coolant and chip conveyor
• The product is continuously fed into the "Input" cluster and moved to positions 1 & 2
  The two ends of the product are then moved to the grooving and tapping position to complete the product
  product .Finally, the product is retrieved in the cluster “Output. The product is inserted into the clamping position and processed automatically at the same time by the spindle heads. The operations that can be applied to integrated machining machines are: milling, turning, facing, drilling, boring, tapping, chamfering, grinding...

Basic operations of integrated processing machines

• The integrated processing machine has two operating modes: manual mode and automatic operating mode (Auto).
• In manual mode, workers move the milling, drilling, turning, tapping, and boring spindles to the desired positions.
• With automatic mode, the product is continuously fed into the input cluster and moved to the processing position. After the product is accurately positioned using the JIG jig , the machining head goes into operation. The processed product will be brought to the output cluster automatically for workers to take out.

Attention:

Machine running cycle:

– After returning the device to its original state, the Return light is completely lit, then switch back to Auto. Press simultaneously. Reset and Stop to clear all product counters and timer to 0.
– After switching to Auto, the Start light flashes (The Start light on the HMI flashes but does not exist. Useful to run Auto for safety reasons.
– Press the Start 1 and Start 2 buttons at the same time and the turntable will automatically rotate 90⁰. On the first run This will only have the drill assembly active.
– After the drilling assembly is completed, the Start 1 and Start 2 lights will flash. Put the product in again. Press the Start 1 and Start 2 buttons at the same time and the turntable will automatically rotate 90 ⁰ . In this second run Drilling assembly and chamfering assembly operate.
– After the Drilling and Beveling clusters are completed, the Start 1 and Start 2 lights will flash. Order further products product and press the Start 1 and Start 2 buttons simultaneously. The turntable will automatically rotate at an angle of 90⁰ . On this Tuesday, all 3 Drilling, Chasing and Boring clusters will be operational.
– After all 3 Drilling, Chamfering and Boring clusters are completed, the Start 1 and Start 2 lights will flash. Order further products product and press the Start 1 and Start 2 buttons at the same time, the turntable will rotate 90° . Starting times If you run this, all 3 clusters will be active.
– Every time you finish executing, press Start 1 and Start 2 when the Start 1 and Start 2 lights flash new cycle .

Steps to change model, DANDORY

Step 1. Switch the device to Manual mode

Step 2. Replace the positioning V block, change the distance of the conveyor belt to suit each model type
Step 3: Change cutting tools

Step 4: Change cutting mode

Step 5: Change the model on the control screen

Step 6: Run the machine in manual mode

The integrated processing machine not only helps businesses reduce labor costs and improve production quality but also ensures consistent product quality across batches. However, during operation, workers must strictly follow the operating procedures provided by CNC VINA, the machine supplier. The machine should always be kept clean, and the electrical and hydraulic systems should be inspected before and after each shift. By fully understanding and strictly complying with the operating and maintenance requirements, your specialized machining equipment can maintain high productivity, stable operation, and a long service life.

VIETNAM CNC & TECHNOLOGY APPLICATION JOINT STOCK COMPANY

Factory: Song Cung Industrial Site, Dong Thap Commune, Dan Phuong District, City. Hanoi Vietnam

Phone: +84.916 63 9355 / +84.915 74 4664

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